Flexible multicore twist pair shield date and power travel cable

Flexible Multicore Twist Pair Shield Data and Power Travel Cable — Combined Power & Shielded Data Flat Travel Cable

This flexible multicore flat travel cable integrates individually shielded twisted data pairs alongside conventional power and control conductors — enabling a single flat cable to deliver both power and high-integrity shielded data communications for modern elevator systems, crane automation, and smart factory equipment. The individually shielded twisted pairs prevent inter-pair crosstalk and provide effective EMI immunity in the electrically noisy environments typical of crane halls and lift shafts with variable-speed motor drives.

Available with CAT5e, CAT6, or proprietary shielded pair configurations; extra-fine-wire Class 6 copper conductors throughout; flat PVC or PUR outer sheath; rated power cores 300/500V or 0.6/1 kV; data pairs rated 300/500V; temperature ‑30°C to +80°C.


Key Design Features

  • Individually foil-shielded twisted data pairs — CAT5e, CAT6, or proprietary
  • Extra-fine-wire Class 6 copper conductors for maximum flex cycle life
  • Combined power, control, and shielded data in one flat cable
  • Flat PVC or PUR outer sheath for festoon hangers and cable tracks
  • Rated power cores 300/500V or 0.6/1 kV; temperature ‑30°C to +80°C
  • Optional overall braid screen for additional EMC protection
  • Custom core counts: power (3–5), control (up to 20), data pairs (1–8)
  • Compliant with EN 50288 data performance in flexed condition

Performance Summary

SectionRatingNotes
Power cores300/500V or 0.6/1 kV0.75–25 mm², Class 6
Control cores300/500V0.5–1.5 mm², Class 6
Shielded data pairs300/500V, 100–350 MHzIndividual foil + drain wire

Typical Applications

  • Modern elevator systems with IP-based destination control and multimedia
  • Smart crane systems with Ethernet-based PLC communication
  • AGV and mobile robot combined power and Ethernet control cables
  • Automated warehouse stacker crane combined travel cables
  • Stage machinery fly rig combined power and DMX/Art-Net data
  • Port crane remote monitoring and control combined festoon cables

Selection Guide

Choosing the Data Pair Category

For standard IP camera, intercom, and BMS integration, shielded CAT5e pairs (100 MHz) are sufficient. For destination control systems requiring 1 Gbps reliability over long lift shaft runs, specify CAT6 pairs (250 MHz). For 10 Gbps or future-proofing in high-rise installations, upgrade to CAT7 individually shielded pairs.

Custom Configuration Service

Provide us with your power load (kW and cable length), control I/O count, data communication protocol, and lift speed or crane cycle rate. We will design an optimised combined flat cable configuration that minimises the number of cables in your festoon or cable track system.

Request a quotation or datasheet: sales@rvpowergroup.com
Request a Quote