Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra flexible multi-core cable with PUR sheath for continuous flex applications. Class 6 fine-stranded conductors, oil resistant, drag chain and robotic arm rated. 300V or 0.6/1kV.

Extra Flexible Cable — Ultra Flexible PUR Sheath Industrial Cable

Extra flexible cables are designed for applications where standard flexible cables fail — continuous drag chain duty, robotic arm wiring, cable festoon systems, and any installation where the cable bends and unbends millions of times over its service life. The key to ultra-flex performance is the conductor construction: Class 6 extremely fine-stranded copper, where each conductor consists of hundreds of ultra-fine wires twisted together, giving a much smaller individual wire diameter and dramatically improved fatigue life compared to Class 5 standard flexible conductors.

The PUR (polyurethane) outer sheath provides oil, coolant, and abrasion resistance far superior to standard PVC — essential in machine tool and automation environments where cutting fluids, hydraulic oil, and mechanical contact are unavoidable.


Key Design Features

  • Class 6 extremely fine-stranded tinned copper conductors
  • PUR outer sheath — oil, coolant, and chemical resistant
  • Flex life: >10 million cycles at rated bending radius
  • Rated voltage: 300V or 0.6/1kV (construction dependent)
  • Available: 2–37 cores, 0.14–6.0 mm²
  • Individual pair or overall screen options
  • Temperature range: −40°C to +80°C
  • Min bending radius (continuous flex): 7.5×OD

Electrical Specifications

ParameterValue
Rated Voltage300V or 0.6/1kV
Conductor ClassClass 6 (extremely fine-stranded)
SheathPUR (black)
Core Count2 – 37 cores
Cross-Sections0.14 – 6.0 mm²
Flex Temp−40°C to +80°C
Oil ResistanceYes — DIN EN 60811-404

Typical Applications

  • CNC machine tool drag chain control cables
  • Robotic arm wiring harness
  • Packaging machine continuous flex zones
  • Crane festoon control cables
  • Automated assembly line flexible wiring
  • Medical equipment articulating arm cables

Why Class 6 Conductors Outperform Standard Flex

Fatigue Life — The Critical Difference

Standard Class 5 flexible cable has conductors made of wires approximately 0.25mm in diameter. Class 6 uses wires of 0.08–0.12mm — the thinner the wire, the lower the bending stress at the outer fibre for a given bend radius, and the longer the fatigue life. In drag chain duty, Class 6 cables achieve 10× the flex life of Class 5 at the same bend radius.

PUR vs PVC — Not Just Oil Resistance

PUR is significantly tougher than PVC in abrasion resistance — approximately 10× more abrasion resistant. In drag chain installations where the cable slides against the chain links with every cycle, PUR sheath integrity is maintained for the full cable service life.

Extra Flexible Cable Enquiry
sales@rvpowergroup.com — specify core count, cross-section, and flex duty (bending radius, cycle rate).

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable

Extra Flexible Cable | Ultra Flexible Multi-Core PUR Sheath Industrial Cable


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